Analysis of The Effectiveness of Wheat Transfer Machines Using Overall Equipment Effectiveness (OEE) and Root Cause Analysis (RCA) In The Jetty Operation Section of The Jetty and Silo Department At PT. XYZ

  • Abdan Syaker Program Studi S1 Teknik Industri, Universitas Pembangunan Nasional “Veteran” Jawa Timur Surabaya
  • Isna Nugraha Program Studi S1 Teknik Industri, Universitas Pembangunan Nasional “Veteran” Jawa Timur Surabaya
Keywords: Machine Effectiveness; Overall Equipment Effectivness (OEE); Root Cause Analysis; Transfer Machine

Abstract

PT XYZ is a wheat flour producer that faces high challenges in the effectiveness of the wheat transfer machine in the Jetty Operation Section. This study aims to analyze machine performance using the Overall Equipment Effectiveness (OEE) and Root Cause Analysis (RCA) methods. The results showed the OEE values of Hartman I, Hartman II, and Neuro machines were 93% each, which is classified as normal according to the Japan Institute of Plant Maintenance, but can still be improved. Measurement of the six big losses identified Reduced Speed Losses as the main factor, 1.93% for Hartman I and Hartman II respectively, and Idle and Minor Stoppages Losses at 1.37%. The final stage using RCA provides improvement suggestions based on human, method, material, machine, and environmental factors. These recommendations are expected to increase machine effectiveness and support smooth production in the Jetty Operation Section.

Downloads

Download data is not yet available.

References

Nurhayani, “Analisis sektor industri manufaktur di Indonesia,” J. Paradig. Ekon., vol. 17, no. 3, pp. 2085–1960, 2022, [Online]. Available: https://online-journal.unja.ac.id/paradigma/article/view/20477

S. Dewi, I. Nugraha, M. C. P. A. Islami, R. N. Sari, and Y. C. Winursito, “Pengendalian Persediaan Material Menggunakan Metode Continuous Review dengan Sistem (r, Q),” Juminten, vol. 3, no. 2, pp. 1–12, 2022, doi: 10.33005/juminten.v3i2.327.

Martha Sinawangresmi Setiasih, M. Wullur, and J. S. B. Sumarauw, “Analisis Proses Produksi Di Cv. Anugerah Persada Teknik, Di Sepanjang, Jawa Timur,” J. EMBA J. Ris. Ekon. Manajemen, Bisnis dan Akunt., vol. 11, no. 1, pp. 12–22, 2023, doi: 10.35794/emba.v11i1.45642.

C. Zahri, “Analisis Pola Produksi Guna Meminimalisasi Biaya Produksi Pada PT. Gergas Utama Medan,” War. Dharmawangsa, vol. 55, p. 3, 2019.

Jasasila, “225486-Peningkatan-Mutu-Pemeliharaan-Mesin-Peng-5Dfcc0E7,” vol. 17, no. 3, pp. 96–102, 2019.

A. Hasibuan, C. P. Ningtyas, A. Tahendrika, U. Atma, J. Makassar, and A. Yunani, MANAJEMEN PRODUKSI & OPERASI, no. June. 2023.

A. Sudarso, “Pemanfaatan Basis Data, Perangkat Lunak Dan Mesin Industri Dalam Meningkatkan Produksi Perusahaan (Literature Review Executive Support System (Ess) for Business),” J. Manaj. Pendidik. Dan Ilmu Sos., vol. 3, no. 1, pp. 1–14, 2022, doi: 10.38035/jmpis.v3i1.838.

E. Tammya and D. Herwanto, “Analisis Efektivitas Mesin Debarker Dengan Menggunakan Metode Overall Equipment Effectiveness (OEE) Di PT. XYZ Kuningan, Jawa Barat,” J. Sains, Teknol. dan Ind., vol. 19, no. 1, pp. 20–27, 2021.

K. Maulana, A. Sumarwanto, and M. Naufal, “Efisiensi Rasio Konsumsi Uap dan Listrik Pada Proses Produksi Pellet di PT ISM Bogasari Flour Mills Surabaya Elsains : Jurnal Elektro,” vol. 6, no. June, pp. 35–40, 2024, doi: 10.30996/elsains.v6i1.10150.

O. C. Chikwendu, A. S. Chima, and M. C. Edith, “The optimization of overall equipment effectiveness factors in a pharmaceutical company,” Heliyon, vol. 6, no. 4, p. e03796, 2020, doi: 10.1016/j.heliyon.2020.e03796.

D. Redantan, “Mengevaluasi Penyebab Material Shortage Dengan Menggunakan Metode Root Cause Analysis (Rca) Di Pt. Rms,” PROFISIENSI J. Progr. Stud. Tek. Ind., vol. 11, no. 1, pp. 099–106, 2023, doi: 10.33373/profis.v11i1.5447.

Hadi Ariyah, “Penerapan Metode Overall Equipment Effectiveness (OEE) Dalam Peningkatan Efisiensi Mesin Batching Plant (Studi Kasus : PT. Lutvindo Wijaya Perkasa),” J. Teknol. dan Manaj. Ind. Terap., vol. 1, no. 2, pp. 70–77, 2022, doi: 10.55826/tmit.v1iii.10.

A. M. Atthoriq and Kardiman, “Analisa Pemeliharaan Mesin Konecrane Paper Roll Vacuum Lifter dengan Metode Overall Equipment Effectiveness,” Media Bina Ilm., vol. 17, no. 1, pp. 139–148, 2022.

P. A. Wibowo and I. Padilah, “Analisis Overall Equipment Effectiveness (OEE) dan Six Big Losses Pada Mesin Length Adjusment Line 3 Departemen Belt Assy PT XYZ,” G-Tech J. Teknol. Terap., vol. 7, no. 2, pp. 439–449, 2023, doi: 10.33379/gtech.v7i2.2236.

S. Nurmutia, A. Candra, and M. Shobur, “Analysis improvement production process of making joint care air filter mitsubishi (CJM) with overall equipment effectiveness and six big losses,” IOP Conf. Ser. Mater. Sci. Eng., vol. 852, no. 1, 2020, doi: 10.1088/1757-899X/852/1/012106.

Published
2025-05-13
How to Cite
Syaker, A., & Nugraha, I. (2025). Analysis of The Effectiveness of Wheat Transfer Machines Using Overall Equipment Effectiveness (OEE) and Root Cause Analysis (RCA) In The Jetty Operation Section of The Jetty and Silo Department At PT. XYZ. Heuristic, 22(1), 1 - 10. https://doi.org/10.30996/heuristic.v22i1.12639